Product Configuration
Air-conditioning compressor crankcase heater is an efficient and flexible heating element, widely used in the heating requirements of industrial equipment. The compressor crankcase heater is composed of a silicone insulation layer and internal heating wires, featuring multiple excellent properties such as high-temperature resistance, aging resistance, water and moisture resistance, making it an ideal choice for various industrial heating applications.
The core design of the silicone crankcase heater lies in its double-layer structure: the outer layer is an insulation layer made of silicone rubber material, while the inner layer is embedded with highly efficient heating wires. This combination not only provides stable heat output but also effectively reduces heat energy loss, ensuring the normal operation of the equipment in low-temperature or harsh environments. In addition, the inherent flexibility of the silicone material enables the compressor crankcase heater to easily adhere to crankcases of different shapes or other complex surfaces, thereby achieving uniform heating.
Product Paramenters
| Porduct Name | Customized Air-conditioning Compressor Crankcase Heater |
| Humidity State Insulation Resistance | ≥200MΩ |
| After Humid Heat Test Insulation Resistance | ≥30MΩ |
| Humidity State Leakage Current | ≤0.1mA |
| Material | silicone rubber |
| Width of belt | 14mm,20mm,25mm,etc. |
| Length of belt | Customized |
| Resistant voltage | 2,000V/min |
| Insulated resistance in water | 750MOhm |
| Use | Crankcase heater |
| Lead wire length | 1000mm,or custom |
| Package | one heater with one bag |
| Approvals | CE |
| Terminal type | Customized |
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The air-conditioning crankcase heater width can be made 14mm,20mm,25mm,30mm,and so on.The compressor crankcase heater can be used for air-conditioner compressor or cooler fan cylinder defrosting.The crankcase heater belt length can be customized as client’s requirements. |
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Product Features
1. **High-temperature Resistance**
Silicone rubber materials possess outstanding high-temperature resistance, with a typical operating temperature range of -60°C to 200°C. Some special models can even withstand even higher temperatures. This characteristic enables silicone rubber crankcase heater to operate stably under extreme conditions, meeting the diverse demands of industrial production.
2. **Excellent Flexibility**
The silicone rubber heater belt is made of soft silicone rubber, which features extremely high flexibility and malleability. This enables it to closely adhere to the surfaces of the crankcase or other equipment, whether they are flat or curved, ensuring consistent and reliable heating performance.
3. **Excellent Waterproof and Moisture-proof Performance**
Silicone rubber inherently possesses natural waterproof properties. Even in damp or high-humidity environments, it can maintain stable performance. Therefore, this air-conditioning crankcase heater is highly suitable for use in industrial equipment in outdoor or high-humidity settings.
4. **Corrosion Resistance**
Silicone rubber has a strong tolerance to most chemical substances, such as acids, alkalis, and salt solutions, and is not easily corroded. This characteristic enables it to be used for long periods in industries like chemical engineering and pharmaceuticals without concerns about material aging or damage.
5. **Outstanding Insulation Performance**
The design of the silicone rubber insulation layer can significantly reduce heat energy loss and improve energy utilization efficiency. By minimizing heat dissipation to the outside, the compressor crankcase heater can more effectively maintain the temperature of the target area, thereby enhancing the overall safety and economy of the system.
6. **Easy Installation and Maintenance**
The installation process of the compressor crankcase heater is simple and quick. Users can choose different fixing methods according to their actual needs, such as straps, glue or clips, etc. This flexibility greatly reduces the installation difficulty and shortens the construction time, while also facilitating subsequent inspection and maintenance.
Product Applications
The application scope of silicone rubber crankcase heater is very wide, covering multiple industry fields. For instance, in air conditioning systems, it is used to heat the crankcase of compressors to prevent the lubricating oil from solidifying due to low temperatures, thus ensuring the normal startup and operation of the compressors. Additionally, this product is often used for pipe heating, especially in cold regions or during winter, to prevent liquids from freezing by heating the pipes and guarantee the continuity of production processes. Meanwhile, it can also serve as an anti-freezing silicone rubber heating tape to protect outdoor equipment from low-temperature damage.
Production Process
Service
Develop
received the products specs,drawing,and picture
Quotes
the manager feedback the inquiry in 1-2hours and send quotation
Samples
Free samples will be sent for check products quality before bluk production
Production
confirm products specification again,then arrange the production
Order
Place order once you confirmed samples
Testing
Our QC team will be checked the products quality before delivery
Packing
packing products as required
Loading
Loading ready productsto client’s container
Receiving
Received you order
Why Choose Us
• 25 years exporting & 20 years manufacturing experience
• Factory covers an area of about 8000m²
• In 2021，all kinds of advanced production equipment had been replaced, including powder filling machine, pipe shrinking machine, pipe bending equipment, etc.,
• the average daily output is about 15000pcs
• Different Cooperative customer
• Customization depend on your requirement
Certificate
Related Products
Aluminum Foil Heater
Defrost Heater Element
Fin Heating Element
Silicone Heating Pad
Crankcase Heater
Drain Line Heater
Factory Picture
Before the inquiry,pls send us below specs:
1. Sending us the drawing or real picture;
2. Heater size,power and voltage;
3. Any special requirements of heater.
Contacts: Amiee Zhang
Email: info@benoelectric.com
Wechat: +86 15268490327
WhatsApp: +86 15268490327
Skype: amiee19940314
